2007 Greener Synthetic Pathways Award
Presidential Green Chemistry Challenge Winner*
Adhesives used in manufacturing plywood and other wood composites often contain
formaldehyde, which is toxic. Professor Kaichang Li of Oregon State University,
Columbia Forest Products, and Hercules Incorporated developed an alternate adhesive
made from soy flour.
Their environmentally friendly adhesive is stronger than and cost-competitive with
conventional adhesives. During 2006, Columbia used the new, soy-based adhesive to
replace more than 47 million pounds of conventional formaldehyde-based adhesives.
Since the 1940s, the wood composites industry has been using synthetic adhesive
resins to bind wood pieces into composites, such as plywood, particleboard, and
fiberboard. The industry has been the predominate user of formaldehyde-based adhesives
such as phenol–formaldehyde and urea–formaldehyde (UF) resins. Formaldehyde is a
probable human carcinogen. The manufacture and use of wood composite panels bonded
with formaldehyde-based resins release formaldehyde into the air, creating hazards
for both workers and consumers.
Inspired by the superior properties of the protein that mussels use to adhere to
rocks, Professor Li and his group at Oregon State University invented environmentally
friendly wood adhesives based on abundant, renewable soy flour. Professor Li modified
some of the amino acids in soy protein to resemble those of mussels’ adhesive protein.
Hercules Incorporated provided a critical curing agent and the expertise to apply
it to commercial production of plywood.
Oregon State University, Columbia Forest Products (CFP), and Hercules have jointly
commercialized soy-based adhesives to produce cost-competitive plywood and particleboard
for interior uses. The soy-based adhesives do not contain formaldehyde or use formaldehyde
as a raw material. They are environmentally friendly, cost-competitive with the
UF resin in plywood, and superior to the UF resin in strength and water resistance.
All Columbia plywood plants now use soy-based adhesives, replacing more than 47
million pounds of the toxic UF resin in 2006 and reducing the emission of hazardous
air pollutants (HAPs) from each Columbia plant by 50 to 90 percent. This new Columbia
plywood is sold under the PureBond®
name. During 2007, Columbia Forest Products will replace UF at its particleboard
plant. The company is also seeking arrangements with other manufacturers to further
the adoption of this technology.
With this technology, those who make and use furniture, kitchen cabinetry, and other
wood composite materials have a high-performing formaldehyde-free alternative. As
a result, indoor air quality in homes and offices could improve significantly. This
technology represents the first cost-competitive, environmentally friendly adhesive
that can replace the toxic UF resin.
The technology can greatly enhance the global competitiveness of US wood composite
companies. In addition, by creating a new market for soy flour, currently in over-supply,
this technology provides economic benefits for soybean farmers.
*Sharing the award for Development and Commercial Application of Environmentally
Friendly Adhesives for Wood Composites:
• Professor Kaichang Li, Department of Wood Science & Engineering,
Oregon State University
• Columbia Forest Products, Inc.
• Hercules Incorporated